Specialist Industrial Services
Australia's Hazardous Plant Specialists
RSGx delivers specialist maintenance, shutdown and cleaning services for Australia's most demanding industrial facilities — sulphuric acid plants, lead and chemical processing, uranium and high-radiation sites, and oil & gas. Bringing together the expertise of High Impact Solutions, we work safely where others can't: inside live plant, contaminated vessels and confined spaces, using experienced crews, purpose-built equipment and a proven safety system.
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Demolition
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Remediation
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Civil & Specialist Construction
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Powerlines
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Tunnel Ventilation Systems
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Intelligent Transport Systems
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Power Systems & Generation
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Chemical Protection
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Communications & Networks
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SCADA & Controls
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Project Management
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Design Drafting
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Building Information Modelling
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Technology & Innovation
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Fire protection
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Heating Ventilation Air Conditioning
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Hydraulic
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Structural Engineering
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Vessels, Piping & Heat Exchangers
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Storage Tank Design
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Shutdowns & Maintenance
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Tank & Vessel Cleaning
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Hydroblasting
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Robotic Demolition
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Catalyst Management
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Mechanical & Valve Services
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Acid & Chemical Services
Demolition
- Robotic Demolition
- Robotic Hydro Demolition
- UHP Cold Cutting
- Excavation, Trenching & Earth Moving
- Hydro Demolition Lance
- Thermal Lancing
- Vacuum Excavation
Remediation
- Concrete & Composite Repair
- Concrete Crack Injection
- Reinforcement Replacement
- Structural Strengthening
- Facade Restoration
- Structural Grout Replacement
- Environmental Earth Remediation
- Protective Coatings Replacement
- Joint Resealing
- Mobile Blasting & Painting
Civil & Specialist Construction
- Civil Construction
- Earth Moving & Site Preparation
- Precision Grouting
- Abrasive Blasting & Painting
- Industrial Flooring
- Joint Sealing
- Robotic Rock & Concrete Drilling
Powerlines (Transmission and Distribution)
- Feasibility Studies.
- Procurement of piles, conductors and cable.
- Overhead and underground powerline design and engineering.
- Earthing system studies.
- Civil and structural engineering.
- Surveying.
Tunnel Ventilation Systems
- Road, rail, power and water tunnel ventilation systems.
- Tunnel ventilation analysis – CFD and 1D analysis.
- Onshore modelling.
- Plant room design.
- Functional specifications.
- Temporary construction ventilation.
- Design reports, specifications and datasheets
- Review and assessment of as-built systems for efficiency and performance gains.
Intelligent Transport Systems
- Functional specifications in accordance with SWTC and RTVM.
- ITS subsystems, including CCTV, AVIDS, Phone, Signs, Tunnel Closure, PA, RRB and MNC.
- Analysis and development of RTVM in accordance with relevant governing body standards and specifications.
- Development of QA documentation from L0 – L7 of ITS equipment and systems.
- Factory accceptance and bench testing.
- Client and Stakeholder liaison and management (Tansurban, TfNSW).
- Design reports, specifications and datasheets.
Power Systems and Generation
- Utility Connection Planning, Design & Implementation:
- Capital and operational costing studies and feasibilities.
- Design: utility connection protection systems.
- Network SCADA management.
- Network stability and generation optimisation.
- Utility and supply authority negotiations.
- Complete System Designs for Power Generation, Transmission & Distribution:
- Electrical power system design for transmission and distribution.
- Equipment management: investigation and design of automation systems.
- Protection schemes.
- Substation design and construction.
- Power System Fault Analysis:
- Earthing system audit and design.
- Electrical safety audits.
- Energy management.
- Harmonic distortion analysis.
- Insurance and accident investigation.
- Power factor correction.
- Power system studies and fault analysis.
- Power Generation management:
- Automation and engine management systems.
- Generation control systems and operator interfaces.
- Power generation plants.
- Project management.
- Power station audits.
- Turnkey packages.
Chemical Protection
- Acid Refractory (Bricks & Ceramics)
- Chemical Membranes
- Ceramic Tiling
- Heavy Duty Flooring
- High Build Coatings
- HDPE Liners & Membranes
- Stack & Chimney Repairs
Communications and Networks
- Network architecture design of fibre and copper based networks.
- Network device configuration.
- Layer 2 switching and layer 3 routing.
- CCTV and security systems.
- PA systems.
- Development of QA documentation.
- Factory accceptance and bench testing.
- Networking protocols (spanning tree, DLR, RIP, OSPF, IGMP, IP Multicast, PIM, VRRP and HSRP across all leading hardware vendors and technologies).
- Procurement planning and vendor analysis leveraging existing industry relationships.
- Review and assessment of as-built systems for efficiency and performance gains.
SCADA and Controls
- Automation feasibility studies
- Control system architecture for optimal system performance and reliability.
- Programmable Logic Controller (PLC) systems.
- Supervisory Control and Data Acquisition (SCADA) systems.
- Telemetry systems.
- System testing, commissioning and operator Training.
- Procurement planning and vendor analysis leveraging existing industry relationships.
- Review and assessment of as-built systems for efficiency and performance gains (field installation audits).
- GPS, inclinometer and gyroscope instrumentation
- Operator interface terminals.
- Plant optimisation.
- Process control system optimisation.
- Remote control systems.
- Retrofitting PLC and SCADA systems.
- RFID tagging systems.
- Vision and camera systems.
- Complete, turnkey advanced process control systems.
- Communication systems and network infrastructure.
- Multi-variable grinding mill controls and equipment.
- Process and plant optimisationTelemetry systems.
Project Management
- Feasibility studies and concept evaluation.
- Tender management.
- Design engineering management.
- ME&I project management across multiple industries.
- System set up and team development.
- Project planning and scheduling.
- Procurement planning and vendor analysis.
- Hazardous area classification and inspection.
Design Drafting
- Electrical design.
- Electrical 3D modelling.
- Back drafting of redline drawings.
- Site As-building.
- We have expertise in all the major two and three dimensional software design packages including:
- AutoCAD.
- Microstation.
- Navisworks.
Building Information Modelling (BIM)
BIM enables clearer communication of design intent and decreases the time in design development.
- Design to LOD 300 to LOD 500.
- Sequencing of works.
- Take-offs and procurement assistance.
- Clash detection.
- Space proofing.
- Advanced work packaging.
- Final as-build drawings.
Technology, Innovation and Bespoke Systems
- ICS security audit and asset vulnerability assessment.
- Security plan development.
- Policy Development.
- Implementation specification.
- Deployment and maintenance procedures.
- Design, build, commission and maintain network infrastructure.
- Application and solutions development in Low-level development tools such as C#/.NET, C++ for Linux and Windows.
- IOTDatabase and big data analystics and programming.
- IOT and low power applications.
- Network and communications systems design.
- Operating systems and network protocols.
- Robotics and automated vehicle design and implementation.
- Data, satellite, mobile, fibre, RF and microwave communications solutions.
- Our OEM solutions include:
- Laser partially dumped ore car detection system - Ore car volumetric profiling system.
- Laser gap detection system - Ore car indexer gap detection system.
- Conveyor bulk measurement system - Volumetric profiling and edge detection of bulk material on conveyors.
- Collision avoidance system - Active sensors detect and report any objects that come into closed contact with vuneranble parts of ship loaders, stackers and reclaimers (boom and portal).
- Reclaimer face-up optimisation system - Radar based solution for determining position of the stockpile edges, benchs and total height.
- Vessel berth monitoring - Monitors and reports the relative position shift of a vessel from its berthing location.
- Advanced volumetric loading system - Volumetric profiling of ore and grain wagons to ensure precise, accurate loading.
Fire Protection
- Automatic sprinkler systems.
- Deluge system.
- Extinguishers.
- Gas suppression system.
- Foam suppression systems.
- Thermal and smoke detection systems.
- Linear heat detection.
- Evacuation systems.
- Emergency and exit lighting.
Heating Ventilation Air Conditioning
- Mechanical ventiation air conditioning.
- Environmental control systems.
- Building automation and controls.
- Central energy plant.
- Steam generation and reticulation systems.
- Server rooms.
- Design reports, specifications and datasheets.
Hydraulic
- Pipelines.
- Drainage and pumping systems.
- Building waste and stormwater systems.
- Greywater recycling systems.
- Potable and specialist water treatment and reticulation systems.
- Design reports, specifications and datasheets.
Structural Engineering
- Access and egress systems.
- Walkways.
- Lift studies and lift plans.
- Lifting Beams and trusses.
- Steel and concrete structure designs.
- Bridge girders.
- Temporary load bearing structures.
- Conveyor systems.
- Wind and seismic studies.
- Pressure piping, ferrous and non-ferrous.
- FEA and design reports, specifications and datasheets.
Vessels, Piping & Heat Exchangers
- Vessel design to ASME VIII, AS1210, PD5500.
- Piping designs to ANSI B31.3, B31.1 and AS4041.
- Tank design to API 650.
- Heat exchanger design (tune and shell).
- Fire protection design, foam and water to AS1851 and NAFA standards.
- Piping design.
- FEA and design reports, specifications and datasheets.
Storage Tank Design
- Design to API 650.
- Tank access systems to AS4100 & AS1657.
- Ring Beam and tank pad design.
- Fire protection design foam and water.
- Tank piping design.
- Tank earthing design.
Shutdowns & Maintenance
- Planned & emergency shutdown delivery
- Turnaround planning & management
- Backfill & shutdown labour
- Mechanical projects
- Remediation projects
- Scope resourcing & supervision
Tank & Vessel Cleaning
- Tank desludging & cleaning
- Vessel cleaning
- Tank & vessel inspections
- Confined-space entry
- Breathing-apparatus (BA) work
- Hazardous-waste handling & documentation
Hydroblasting
- High-pressure water blasting
- Ultra-high-pressure (UHP) blasting
- Robotic hydroblasting
- Heat exchanger & cooler cleaning
- Surface preparation
- Scale & deposit removal
Robotic Demolition
- Robotic (Brokk) demolition
- Robotic hydro demolition
- Hydro demolition lance
- UHP cold cutting
- Controlled concrete removal
- Work in live & hazardous areas
Catalyst Management
- Catalyst screening
- Catalyst unloading & loading
- Catalyst change-outs
- Acid plant catalyst works
- Vacuum transfer
- Environmental & safety controls
Mechanical & Valve Services
- Valve maintenance
- Valve certification (NATA-accredited)
- Mechanical repairs
- BA welding
- Heat exchanger repairs
- Pump & rotating equipment support
Acid & Chemical Services
- Acid management & strong-acid works
- Chemical neutralisation & disposal
- Minor refractory repairs
- Chemical coatings & tiling
- HDPE liners & chemical membranes
- Chemical & acid-plant maintenance
Planning a shutdown or hazardous-facility scope? Talk to the RSGx Specialist Industrial Services team, or request a copy of our full capability statement. Call 1300 601 670.
